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Every box on this page describes an interesting methodical step or result of
research concerning "Nanostructure evolution of polymeric materials".
Or are you in a mood to read a little
story?
The outline of the boxes is as follows:
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Subject heading concerning a methodical step (wrench) or
important result (light bulb), respectively
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Some background for the advanced
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Some information for the curious
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For the most common nanostructure of polymer materials
(a lamellar system) it was demonstrated how
structure information from scattering experiments
can be extracted, visualised and interpreted
J Appl Cryst (1978) 11:535-539
Colloid Polym Sci (1989) 267:301-310
Colloid Polym Sci (1992) 270:9-16
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The interface distribution function (IDF) comprises
lamellar thickness distributions. The IDF is computed from the
scattering curve. |
Even nowadays scattering data from polymer materials frequently
are evaluated inadequately (reflex positions, Bragg's law).
An improved method was proposes in 1967 by Vonk ("linear correlation
function"). But it took another ten years until Ruland developed
the notion of an interface distribution function. The IDF constitutes
the relation between the scattering curve on one hand and the
structural features of the layer thickness distributions on the other.
Considering poorly ordered systems like polymer materials the older
methods are insufficient. Their results are incomplete or even
incorrect.
Macromolecules (1991) 24:5980-5990
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Nanostructure in Polymer Materials
Polymer Materials.
Polymer materials are plastics. Fibres, casings of devices,
suture materials, gas pipelines, shoe soles, printing plates,
membranes, rubber, styrofoam, soft foams, gaskets, spouts and
isolating materials in the automotive industry, CDs, bulletproof
glass, ...
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Many models have been proposed to describe the poorly ordered
nanostructures. We demonstrated how tounify them
and to reduce the number of parameters. The compact model is the
basis of quantitative structure analysis.
Colloid Polym Sci (1993) 271:1007-1023
J Phys IV (1993) 3(C8):507-510
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Mellin convolution of two Gaussians |
The nanostructure is composed from domains. It defines
the properties of the material. The domains are not placed
at random inside the part. Even in distorted structure there
is a certain short-range order. Electron microscope and
X-ray scattering exhibit the amalgamation of domain size
statistics and interdomain distance distributions.
Thus the information content is rather low. Several models
are discussed that describe the arrangement of domains.
We have demonstrated how to unify these models. The result
has 7 structural parameters only. Applied to scattering data
the resulting parameter values are highly significant.
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Inside a crystal we observe order from a periodic
arrangement of uniform molecules. In polymers crystallites
are small. Their size is subject to considerable variation.
Amorphous regions outside the crystallites occupy a
considerable fraction of the volume. A typical feature
of semicrystalline polymers and other kinds of plastics
is a multi-phase structure: There is a hard (crystalline)
and a soft (amorphous) phase. Crystallites are embedded
in amorphous regions; hard domains are placed in a soft
matrix (or the other way round, as in high impact plastics
that are used to manufacture casings of household devices).
Because polymers are chains of concatenated monomers, the
crystallites prefer to form lamellae.
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Layer systems are forming a considerable fraction of the technical polymer
materials. At very small scattering angles the scattering corresponding to a
lamellar system may be superimposed by the effect of pores (voids) in the material.
What does the scattering of the pure lamellar system look like? A useful statement
for application is given by mathematics only for the slit-smeared, one-dimensional
scattering curve. Experiment and theory show that in the corresponding region the
shape of the favourable curve is a straight line. Mathematical deduction yields
both axis intercept and slope of this line after expressing the slit-smearing operator
in terms of a Mellin convolution. The bottom line tells that the line is only
changed if long period (i.e. the lamellar repeat) or material density are
changing - or, of course, if voids are emerging.
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Most of the technical plastics (Polyethylene [PE], polyvinylidenefluoride [PVDF,
PVF2] are semicrystalline comprising layer-shaped crystals ("lamellae"), stacked
on top of each other. In between there are amorphous layers. Imagine a pipeline
made from plastics is getting porous. That's bad. Favourable it is that we
can detect the pores in the beginning of the scattering curve. The more voids
there are, the more the intensity does increase. And the scattering method is
very sensitive. Void fractions ranging in parts per thousand give a considerable
effect. But what is it good for if we do not know how the curve is affected by
other effects? What does the curve look like if there are no voids? How fast
does it increase only from the fact that there are lamellae? It would be
reassuring to know the shape of the curve for common materials - moreover, it
would become possible to tell, how many per-mille of void fraction would cause
a bubbling pipeline. Let's do the mathematics. After the deduction we have learned
what kind of X-ray camera to choose, how to carry out the experiment and how
to do the analysis in order to be able to report figures instead of cloudy
notions.
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PVDF linings were studied. Material was taken from the inner, outer and the
central part of the sheath. Measurements of the absolute SAXS were carried out
using a Kratky camera. Pore fraction is increasing with increasing age of the
material. Porosity is increasing from the inner to the outer surface of the
part. Voids are generated inside the amorphous layers because of escaping
plasticizer. The amorphous layers collapse and leave behind some voids.
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Ultra small-angle X-ray scattering of oriented
polyethylene at 128°C |
Frequently the scattering pattern of oriented material shows
several reflections. In 1999 methodical work at the synchrotron
beamlines resulted in a quantum leap concerning data quality.
How to tackle the promising data analysis now? There were no
multi-dimensional methods available. It appeared reasonable
to prepare an interesting partial aspect from the nanostructure
by putting it into a scattering curve and then to analyse it
using methods established for the treatment of curves. We
employed the projection operations proposed by Bonart in 1960
and developed two methods - one for each of the main axes
of the fibre scattering. Trial evaluations in the sequel
exhibited that many materials show a complex nanostructure.
We felt that the required complex modeling would not be
appreciated by the community and only published the results
from the simple materials. Then we started development of
a multidimensional method.
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Fibres are spun from dyes under draw.
Thus polymer chains and the domains of the
nanostructure are oriented.
Propagating through the material after this process,
the sequence of segments crossed in hard or soft material
is a function of the chosen direction (with respect to
the fibre axis). The material exhibits anisotropy.
Complex arrangements of differently shaped domains can be
imaginated - and nature shows that complexity is not
unusual in anisotropic materials. Is this finding related
to complexity structure evolution? What are the processes
governing the evolution? Will we be able to identify and
to control them?
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Soft and hard domains in the taut and slack
phases, respectively of PEE under strain
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p>A commercial and a laboratory product poly(ether ester) (PEE) were
subjected to straining cycles while X-ray scattering patterns were recorded
on a synchrotron beam line.
The scattering patterns were projected to the straining direction ("fibre axis")
and on to the transversal plane, respectively. Both kinds of curves were
evaluated quantitatively. In the commercial product at high (and irreversible) elongation
hard domains disintegrate completely in the soft phase, whereas in the laboratory
product even at high elongation relics of the hard domains remain intact.
In both products two kinds of microfibrils are observed. One of them is slack
and does not respond to the cycling. The other is taut, acting in
phase with the applied cycle. At high elongation soft phase hardening
by strain-induced crystallization is observed.
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Poly(ether ester) (PEE) are quite common. They seal the tap,
help to keep dirt from the drive shafts of our cars (because of
their look the PEE spouts are named "christmas trees") and are
sympathetic to us in the shape of "Sympatex" fibres.
In this material the components of the chain molecules are not
all the same, but there are "ether"-units (monomers) and "ester"-units.
ethers are forming a soft phase, esters a hard one. This separation
into two phases is only working, because the chemist has
concatenated the monomers in a special way. Several monomers of the
one kind are coupled together, until several monomers of the other kind
are added to the end of the growing chain. A group of monomers of the same
kind is called "a segment". Thus, soft and hard segments alternate
several times when propagating along a chain. We call the material
a "multi-block copolymer". The monomers of the one kind do not like
the monomers of the other and try to form domains of their own kind.
Concerning the hard phase it is very important that at ambient
temperature the hard domains can only be disintegrated by application
of brute force. On the other hand, the chain segments of the soft
domains are behaving quite flexible as they cross space, until
there is a hard segment fixed in a hard domain. Thus, at ambient
temperature, the chains are cross-linked by hard domain that form
the nodes of the network. Deformable but strong the material,
more or less, exhibits the elastic properties of a rubber.
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Digital image processing methods permit to pre-process scattering images
in order to
detect and repair image flaws.
Fibre Diffraction Rev (1998) 6:20-24
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A narrow subset of digital image processing (DI) methods has been utilized in the
analysis of X-ray scattering images. Nevertheless, before a quantitative analysis can
be started flaw detection and repair has to be performed. In order to do so automatically,
we introduced additional operators from DI (Sobel, erode, closure, ...) in the field
of scattering pattern analysis. Multi-dimensional extrapolation into remnant blind
areas can sufficiently be accomplished by the concept of radial basis function
interpolation. Thus termination effects can be minimized.
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We intend to retouch the scattering image.
Doing the job of replenishing old grammophone recordings,
is quite similar. Ticks are searched and the wave form is restored.
Advantageous in the field of X-ray analysis is the symmetry of scattering patterns.
Thus, quite frequently, the flaw can be restored from flawless scattering intensity
taken "from one of the other quadrants" of the picture. Whenever this
method is impossible, extrapolation has to be carried out.
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In the field of small-angle X-ray scattering the information on nanostructure
is sitting on top of a background that has to be subtracted. Several deviations
of the real material structure from the ideal notion of nanostructure compile
to form the background. For the isotropic case there are established but cumbersome
methods to model the background that cannot be transferred to the anisotropic case.
We propose to determine the background from the scattering pattern itself.
Because of the fact that it cannot be "patterned considerably", we construct a
suitable background from the low spatial frequencies of the scattering pattern.
Moderate corruption of the structural information related to small domains
is accepted.
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"It's simply air", we state when we look up to the sky.
We should know precisely where the air stops. Otherwise we risk
to run into a lamppost. But we don't care about peanuts. We imagine
something like ideal air. Transparent, as to say. Really transparent?
The "peanuts", i.e. the short-range random fluctuations of the
air density, limit the transparency of the air at daytime: Sunlight
is scattered. We observe a blue sky instead of the darkness of the
outer space. This blue is not "considerably patterned", isn't it?
Rather a simple model should work and describe its features.
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Revisiting the background subtraction method developed for the anisotropic case,
it can be considered the introduction of signal processing method. After the
filter characteristics of the spatial frequency filter has been determined, all
the scattering patterns from a time-resolved study can be processed automatically.
After back-transformation of the principle to the isotropic case we gain automation
for the study of isotropic materials. Manual effort and biased evaluation are avoided.
Productivity is increased.
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We are searching for the information describing the ideal nanostructure
in the scattering pattern. Doing the job of
replenishing old grammophone recordings,
is almost the same. Rumble and hiss have to be filtered - and the
result is quite close to the original - at least what the essentials
are concerned.
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The proposed chord distribution is visualising the distances between the surfaces of
the domains in 2 or 3 dimensions in space. We do not extend the corresponding definition
of the isotropic case as a "2nd derivative of the correlation function with respect to
its radial component", but choose the Laplacian of the multidimensional correlation
function. Doing so we introduce a dependency of the function's value from the angle
between the normals of the correlated surfaces.
The figure shows the chord distribution z(r) of a PEE sample
during a cyclic straining experiment in the state "relaxed after straining to 88%
elongation". View is from the lattice face. Thus the peaks demonstrate the distances
between domains in the distorted lattice with only short-range order. In this view
the domain peaks are observed below the surface pointing downwards.
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Studying fibres and other anisotropic materials we would like to
learn how the domains are oriented (with respect to the fibre axis),
how they are arranged and shaped (layers, rods, spheres). How do we
extract this information? Let us consider the case of the robot that
is supposed to handle a brick. First "edge amplification" of the
viewed picture is carried out. The human eye is known to do the same.
Then the contour of the brick (domain) is emerging in the electronic
brain and the arm of the robot can execute a targeted move.
Edge detection is carried out by a searc for steep changes in brightness
or colour. In mathematical language the image must be differentiated.
Sometimes a double differentiation (2nd derivative) is favourable.
This is one of these cases. Scattering theory gives the proof. On the
other hand, our image is multi-dimensional. And in this case we have
to choose from a bunch of differential operators. Quite favourable
appears to choose the Laplacian. It is implemented in scattering theory
("Fourier transform") with ease, the result of this kind of "edge
detection" can be defined concisely with respect to physics and it is
quite common in the field of digital image processing. Last but not
least it is possible to transform the raw data early in a manner that
produces the requested edge detection in the course of the following
evaluation steps automatically. Thus error and computational effort
are kept limited.
In the edge-enhanced image the complexity of nanostructure is revealed.
We recognise layer stacks, row structures, sattelite domains, systems of
cylinders. Because of these rich structures a quantitative analysis appears
to be quite a challenge. It will require new strategies, complex models and
some computing power.
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Chord distribution at 128°C. Injection moulded PE.
Triangular peaks show lamellae grown on row structures. |
Oriented injection moulded rods from PE were heated in the synchrotron beam.
We observe the disappearing of nanostructure in a sequence of chord distributions.
We invert the time and interpret the sequence beginning from its end. Then we first
see a regular arrangement of tiny crystal nuclei on rows. From this structure
crystal lamellae are growing. Continuing in the direction toward lower temperature
new, less perfect lamallae are inserted in the amorphous zones. By a second
step of insertion the initial long period appears to be reduced to a quarter
in the ambient temperature sample. Nevertheless, the inserted layers are distorted
to such an extent that the strong and constant fingerprint of the primary lamellae
is the most prominent feature of almost all of the X-ray patterns. At ambient
temperature there are three structural components: the row structure, Lamellae
grown on the rows and inserted lamellae. In the X-ray pattern they are represented
by layer lines, 2 point-shaped reflections and an intensity ridge stretching
along the meridian, respectively.
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High-pressure injection moulding of UHMWPE
shall yield a material with big crystals. During heating their melting
is observed late at very high temperature. The X-ray scattering experiment
exhibits that the sought structure is only formed during heating while
imperfect crystals are melting.
Macromolecules (2002) 35(6):2200-2206
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Ultra-high molecular weight polyethylene (UHMWPE) is of some technical
importance. E.g. it is used to manufacture artificial prosthesis in medical
application. Here it shall show low wear. High crystallinity and big crystals
are sought. After injecting the melt into a mould under very high pressure,
a very peculiar material is obtained. When heated in the differential
scanning calorimeter (DSC), initially id does not show indications of
melting or crystallisation. Late at very high temperature a strong
melting peak is observed that is related to very big crystals.
X-ray scattering contains information on the crystallite thickness distribution
as a whole at every temperature. We find that the peculiar material
initially comprises many small crystals. They are melting during
heating of the material while thick crystals are formed at the same
time. The net heat flow of this coupled process is low and is not
considered in DSC analysis. Thus the sought morphology is only
established by an annealing process.
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Left: Crystal thickness distributions at room temperature.
Right: Change of the distributions between room temperature
and 120°C. 9 materials with molecular masses of 4, 5, and 6 106 g/mol;
produced at low, medium and high pressure.
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Time-resolved measurements of the small-angle X-ray scattering (SAXS) have
some tradition at synchrotron sources. Nevertheless, the method must still be
considered developing. Only in 1998 we received sufficiently stable beam conditions
on an international level that is sufficient to proceed beyond test experiments.
Data quality is intriguing. Now it is the time to proceed to a new level of
development in evaluation method as well.
We show what can be reached after methodical development. In the presented
study an isotropic material was investigated. The quantitative evaluation for
is well-established for such materials. Nevertheless, the problem was the big
amount (500) of scattering patterns that were to be evaluated. After back-transformation
of the signal processing method from the anisotropic to the isotropic case, the
evaluation could be done automated. By doing so no "key-press method" is
established. Before running automatically it will have to be adjusted to
the individual experimental conditions. Time-consuming will always be the
fitting of structural models to the measured data, error propagation analysis,
and the interpretation of the results. On the other hand there is a reward,
since mother nature is generously telling surprising stories to an open
ear.
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What does the nanostructure of a membrane material used in fuel cells look like?
Polymer (2003), 44, 4853-4861
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Nafion is a membrane material invented by DuPont. Because of its complex nanostructure
the membrane exhibits a complex X-ray pattern in the middle- and small-angle regions. The pattern
has frequently been interpreted. Using our CDF method the middle- and nanostructure can be
separated from each other and visualized in physical space. Thus, for the first time, rich quantitative
data concerning domain extensions and distances are acquired. Our data fit well in the
qualitative models discussed in the literature.
Additionally we have strained the membranes and obtained information concerning the
change of the inner structure upon mechanical load. The astonishing extensibility of the commercial
film is a result of a peculiar distribution of the ionomer channels, which tear apart when the material
is elongated. Such behavior is supposed not to be in aid of the separation properties - especially
because the favorable initial structure does recover upon release of the membrane.
Thanks to GKSS we received some funding for this study. A post-doctorate scientist was employed, and
the funding of material, books, and travel expenses is gratefully appreciated.
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New elastic materials based on polyethylene: How do they work?
J Polym Sci Part B: Polym Phys (2002), 40(17), 1919-1930
Macromol Chem Phys (2003), 204(9), 1202-1216
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The long period face of the CDF clearly exhibits the lattice
with short-range order that was formed during earlier straining.
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Homogeneous Poly(ethylene-co-1-octene) is a new elastic material based on polyethylene (PE).
As a result of modern metallocene catalysts broad fields of applications can be covered on the basis of PE or
PP. But how doe these new materials work? A rubber requires nodes in a network of chains. Here these nodes are
crystallites. How do they look? How are they arranged? What will happen when the rubber is elongated? What is
going on at elevated temperature? We were able to answer some of these questions after irradiating the material
with X-rays during the elongation process and after analyzing the data utilizing our CDF method.
No funding of this study
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Results in a nutshell
Both granular (blocks) and lamellar crystallites in ethylene-octene copolymers react to drawing and form microfibrils.
Only the microfibrils formed from lamellae stabilize the relaxed stucture and a permanently oriented macrolattice is
generated. The chord distribution analysis reveals it nanostructure and how it was formed.
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Why are polyetheresters no perfect "rubbers"? How does the nanostructure of the material change during
elongation?
J Polym Sci Part B: Polymer Physics (2003), 41(16), 1947-1954
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Poly(ether esters) (PEE) are polymer materials that are elastic and harden during elongation because of crystallization.
Thus it is difficult to tear them apart. Moreover, they can stand low and high temperatures rather well. But after they have been
strained far enough, they do not shrink back to their original length. The material is used in gaskets, as a dirt barrier in
automotive, and as textile fiber (Sympatex). We have studied Arnitel E1500/50, a material produced by DSM (Geleen,
Netherlands).
No funding of this study
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How blocks are extracted from lamellae during elongation. It is interesting to note
that they do not move straight downward. The reason is that the loose blocks
are connected to their neighbors by polyether chain segments of identical length.
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Commonly the material is considered a lamellar system because of its composition (50% polyether, 50% polyester) and because
of its peculiar small-angle X-ray scattering pattern. It is said that the polyester domains form layers.
With our method we now can look into the nanostructure in more depth and describe the mechanisms caused from varying mechanical
load.
At low elongation the scattering pattern characteristic for tilted layers is observed. We transform the data into real space, obtaining
the CDF, i.e. the image of the spatial corraleations among domain surfaces. We discover that the lamellae are nothing but assemblies of
identical blocks that are regularly arranged. And after the critical elongation of 70% is reached, displacement lines are observed in
the CDF. This means that individual blocks are torn from the lamellae and displaced - but not straight downward in the direction of
strain! Instead, they move out. In this way the lamellae are successively destroyed, and since this process is not completely reversible,
a set elongation is observed.
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If the crystallization temperature is high, then crystalline blocks are observed
for quite a while - layers are only formed later on.
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We cause the polymers to crystallize from the melt with the crystallites oriented
in one preferrential direction. During this process we record the X-ray scattering (SAXS, WAXS)
using 2D detectors with high frequency. We vary the temperature programs (isothermal crystallization
at various temperature, non-isothermal crystallization according to various temperature profiles).
Nanostructure data are displayed as a CDF in real space - and there the nanostructure evolution
performs in great detail before our eyes. Here we report on even some unpublished results based
on measurements that were performed in February 2004.
- During melting prior to the crystallization experiment the structure is clarifying. We begin to see
lamellae and small blocks. But the blocks are melting first, and the lamellae do not disintegrate
into floes before melting.
- During crystallization the arrangement of the crystallites is purely random. Initially there is no lattice-generating
force that is perturbed. A primacy of the "distorted lattice" is not found.
- When there is little space on the "parking ground" for crystals, searching and thus ordering starts.
- At high temperature crystallization is slow. In this case there are blocks built in the beginning and it takes
quite a while, before the gaps between the floes freeze and lamellae are formed. Every lamella is ripening individually. Its
relation to its neighbors is nothing but the required packing correlation.
- Although a lamella is the preferred shape of a crystal, it is not the final real structure. When the space on the parking
ground and the time is vanishing, only frustrated lamellae (e.g. blocks) are formed, and these secondary blocks undergo
short-range arrangement with neighboring lamellae and each other. With this network of harmony they, finally, dominate
the observed scattering pattern albeit their individual imperfection.
More information on a separate web page
No funding of this study
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When a polymer melt is injected into a mold and cooled down, it frequently undergoes crystallization.
The crystallites are layers with a thickness of several nanometers. They can be observed in the electron
microscope and deduced from small-angle X-ray scattering patterns. These layers are stacked, and the resulting
nanostructure of soft and hard domains determines the materials properties.
Until now there was no method capable to visualize the nanostructure during processing directly without
interference with the materials processing. Though time-resolved 2D data can be recorded for more than 10
years now, nobody had undertaken the effort to compute images of the nanostructure from it.
Nevertheless, this is not a problem too complicated. Each medical CT or MRI-device demonstrates the
feasibility: The body is irradiated and projections of the density function are obtained. Data are transferred
to the reciprocal space by Fourier transformation - and have become slices (Fourier-slice-theorem). From the
slices an reciprocal space image is interpolated and the data are transformed back. The image is there. In our case
it is both a little bit easier and a little bit more complicated: Our data are already from reciprocal space, so we only
require a one-way ticket. But our device has swallowed part of the information. Thus we are unable to reconstruct
a common picture. Instead, the CDF shows the distances between domain surfaces. Therefore a lamella becomes a
smooth triangle, and a trapezoid with dents is an ensemble of blocks instead. The future lamella is divided into
several floes.
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PE crystallizes from a mesostructure
Polymer (2005), 46(8), 2579-2583
Progr Coll Polym Sci (2005), 130, 127-139
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Mesostructure at the beginning of crystallization (a) entanglement strands (b) nuclei (c) pairs of crystalline lamellae
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We study the initial phase of oriented, isothermal crystallization of polyethylene (PE) and measure SAXS and WAXS with
high time-resolution. Before the first nuclei are observed there is already a mesostructure visible in the SAXS. The melt is separated
into entangled and disentangled regions of diferent density (a). The SAXS cannot recognize, if the entangled regions form a network - but
the fact that the strands are inclined with respect to the fiber direction are a strong argument. Row nuclei (red squares) are a dynamical
structure that is observed before crystallisation starts. Thereafter crystalline lamellae are formed at the ends of the entangled strands (b).
The only regularity is the formation of pairs of lamellae (c). Whereas the lamellae are highly oriented, the first crystallites are not.
Only as thickness grows of the crystalline layers is observed, orientation of crystallites in fiber direction is observed.
This study is supported by the DFG
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The simultaneous X-ray studies show: The formation of crystalline lamellae from the quiescent melt is a rather complex process in which
various states (entanglement network, row structure, blocks, lamellae) may be encountered, but never does the quiescent melt generate
layer stacks with long-range order. There is only random population of the volume and all order is restricted to arrangement of a domain
with its adjacent neighbors.
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Evaluation methods for structure investigations of synthetic soft matter can only be advanced, if the predominant
aspects of structure are sufficiently considereed in the theory. This paper is closes a gap. Moreover, it is intended to be
the fundament of advanced data evaluation.
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Except for some macromolecules in living organism, soft matter is ruled by polydispersity. Crystallite thicknesses vary, as do
the lengths of molecules. Structure of soft matter is governed not by regularity of a lattice, but by irregular arrangement of
polydisperse domains. Nevertheless, the nanostructure of soft matter is still discussed using notions from crystallography.
Reason may be the missing general theory. After I have proposed a theoretical approach for 1D structures in 1993, I now
proceed and discuss 3D structures by means of the Mellin convolution concept. As a result, statements on the distortion of
polydisperse structure in experimental scattering data are obtained, and a method of correction is obvious. There are some
historical papers dealing with aspects of polydispersity. The respective results are confirmed by application of the new
formalism.
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SAXS Tomography: A new method for the study of gradient materials
Appl Phys Lett (2006), 88(16), 164182
Macromol Chem Phys (2006), 207(12), 1239-1249
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Visualization of zones of different nanostructure in a PE rod
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Bone is hard outside, but flexible inside. A synthetic part can be made to possess high crystallinity outside and lower
crystallinity inside. Size and arrangement of the crystallites characterize the nanostructure of the gradient material. The discrete SAXS
is generated from this nanostructure. A wealth of scattering patterns is recorded, if a part is scanned by means of an X-ray microbeam.
Mathematics of tomography permits to slice the material virtually into small cubes (voxels). the nanostructure in each voxel can be
addressed without the need to slice the material. The spatial resolution is restricted by the cross-section of the microbeam. If the
SAXS signal is used for imaging, it becomes obvious that the fiber is a gradient material, indeed.
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Variation of nanostructure inside a PE rod. The reconstructed SAXS evaluated
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There is more than imaging that can be done using SAXS patterns. They can be evaluated and the
nanostructure of the part can be quantitatively described and spatially resolved. This can be carried out using the CDF method,
because the fibers are highly oriented. Thus we find that the material is containing both lamellae and microfibrils. The lateral
extensions of the lamellae and the long periods are determined as a function of the position in the fiber cross section.
The method is time consuming. Recording of the data from one fiber cross section takes 12 hours.
Nevertheless, mechanical cutting is more involved, and a spatial resolution of 80µm cannot be achieved. With improved microbeam
technology spatial resolutions of 1 µm should soon become available.
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Nanostructure at beginning crystallization. The CDF (topI
shows reflections of a lattice-like nanostructure that can
be interpreted in 2 ways.
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Just after the start of crystallization the fiber-symmetric CDF exhibits a lattice-like
nanostructure. From the positions of the peaks the lattice can be constructed. Nevertheless,
there is ambiguity from Babinet's theorem. Both Strobl's block structure and Keller's
cross-hatched structure explain the scattering data. Nevertheless, the evolution in time
shows that the initial structure grows into lamellae. Because crystallinity is growing and
there is no mechanical force, the observed initial structure must be blocks.
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Unfortunately we were unable to reduce the cycle time below 30 s. If an intense
X-ray source is used to record good SAXS patterns at low exposure, then the beam
additionally heats the sample and melts a hole into it.
The further evolution of the SAXS at different crystallization temperatures support
the concept of crystallization from a mesophase that forms blocks which merge into
lamellae. On the other hand, the monitoring of the crystallization by WAXD
(Macromolecules (2009), in print) permits a different explanation at least for the
regime in which crystallinity is growing fast, and in which block-merging does not
occur (according to Keller's notion): The initial blocks are made from crystallites
in two different orientations. They start to grow after different latency periods -
with different crystallization velocities. Taking these observations into consideration,
the classical crystallization mechanism explains both SAXS and WAXS results: blocks (nuclei)
are continuously growing to form lamellae. Normally oriented crystallites always grow
faster than the cross-lamellae, but the latency period is differently varying with
crystallization temperature. At 150°C first the normal lamellae start growing. At
140°C the cross-lamellae are the first.
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Fiber tomography. After a simple microbeam scan of the scattering
the structure along the fiber radius is reconstructed
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As a fiber is irradiated by an X-ray microbeam, the SAXS pattern stays constant when
the fiber is rotated about its axis. Change is only observed when the fiber is translated.
Skipping the unnecessary rotation speeds up the tomography experiment (20 min) and
it becomes interesting for practical application (study of industrial fibers). Even the
reconstruction is easier and faster (8 min) as in the general case! Her the solution
of the reconstruction problem is Abel inversion. After the common regularization this
inversion returns low-noise "desmeared" scattering patterns that describe the variation
of the nanostructure along the fiber radius.
In the example we irradiate a composite made from an isotropic polymer in which needle-shaped
domains of an oriented polymer are distributed. The needles are indicated in the scattering
pattern by the horizontal streak, crystals in the isotropic polymer are indicated by the reflection
ring. Where are the needles? Where is the isotropic material highly crystalline?
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Fiber tomography. The recorded scattering pattern is smeared (projection). The desmeared image (section)
is sought.
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The mathematical problem of this one-dimensional tomography and its principal reconstruction is
known for decades in scattering theory. It has been applied for "slit desmearing" (after Guinier
and DuMond) of scattering curves measured with the Kratky camera (slit focus). Scatterers have not
managed to suppress the emerging noise during desmearing. This problem has been solved in tomography
by regularisation. If the measured data are rather smooth, we use the BASEX algorithm:
Rev. Sci. Instr. (2002), 73(7), 2634-2642
Isn't there anything special in the series of reconstructed images? - The central pattern does not fit
in the series! This is not an artifact, but explained by the geometric peculiarity of tomography, as
not only numbers (gray values), but matrices (complete scattering patterns) are reconstructed:
Macromolecules (2008), 41(20), 7637-7647
Perfect reconstruction occurs only, if the structure inside the fiber shows local fiber symmetry (LFS).
This is only the case for voxels with axial grain (contrast undulation in fiber axis direction). Structural
entities with radial or tangential grain, respectively, are characterized by restricted visibility in
microbeam scanning experiments. This is the reason that the reconstruction of the central voxel is different:
It has accumulated the structure information of all the structural entities with tangential grain.
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Fiber diffraction: Geometry is not physics, but mathematics.
Fiber tilt angle ß and center of the diffraction pattern can be determined
exactly from geometrical reason. The pattern can be mapped directly into reciprocal
space. This is fast. Accuracy is sufficient for application in materials science.
Stribeck, Acta Cryst. (2009), A65, 46-47
Franklin & Gosling, Acta Cryst. (1953), 6(8-9), 678-685
Fraser et al. J. Appl. Cryst. (1976), 9(2), 81-94
Polanyi, Z. Phys. (1921), 7, 149-180
Stribeck & Nöchel, J. Appl. Cryst. (2009), 42, in print
Stribeck, Nöchel & Funari, Macromolecules (2009), in print
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Geometry of fiber mapping (Illustration with Polanyi sphere). Variation
of the pattern on the detector upon tilting the fiber (in the center of
the Ewald sphere)
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Materials scientists frequently analyze shape and intensity of wide-angle X-ray reflections
in diffraction. For this purpose they utilize mapping algorithms that have been devised by
crystallographers for the analysis of the structure of the crystal lattice. These methods
are slow, because they start from an approximated set of parameters that is refined
iteratively and manually. But why should such a simple geometry as fiber mapping not give
analytical equations? Admittedly, the refinement is necessary for crystallographers in order
to determine high-fidelity lattice parameters but this is "only" a result of inherent inaccuracy
of the measured pattern. As materials scientists we can tolerate such inaccuracy. In particular,
as the crystallographer has already provided us with exact lattice parameters of our material.
For example, if we register a WAXD pattern every 4 s during an hour, it becomes almost
impossible to refine every image manually.
Critical review of literature shows from 1950 an awkward demonstration of fiber mapping geometry,
from which an errative tilt-angle relation has been deduced. Moreover, some of the general
statements on inaccuracy are indefensible. In summary, the puzzle can be solved. A simple
automatic algorithm for the mapping of the detector pattern into reciprocal space is presented.
It can be applied, as long as a reference reflection is at hand that is neither on the meridian
nor on the equator of the fiber pattern. Nevertheless, A peculiar unclear aspect of the intensity norm
is not mathematically resolved by us. Here we follow the equation used in crystallography that
appears to be plausible from physics.
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As the polypropylene fiber becomes hot, it becomes floppy in the X-ray beam. The tilt angle ß
must be determined and considered for analysis.
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After Polanyi the diffraction image of the fiber (i.e. the cylinder in the center of the Ewald sphere)
in reciprocal space (black co-ordinate system)
is considered to be spread on spherical surfaces around the origin of reciprocal space. One of
these Polanyi spheres is shown (reddish glass). Images of a reflection are fixed to its Polanyi
sphere. Because of fiber symmetry the reflection images degenerate into rings about the meridian
(fiber axis). Detectable is the section between Polanyi sphere and Ewald sphere. This section is
the reflection circle. Even if the fiber is tilted, the reflection circle does not change.
What is changing upon fiber tilt is the information about reciprocal space along the reflection
circle. The reflection circle is mapped on the detector by central projection. Its image is the
detector circle. As the fiber is tilted, the images of the reflections are moving on the detector
circle. From the positions of the reflection images the center of the detector pattern, the rotation
and the tilt of the fiber can be determined with geometrical accuracy. Thus, the mapping problem
is solved with sufficient accuracy for application in materials science.
In practice, the positions of the 4 reflection images of a known reflection are determined
from the intensity maxima on the detector. Their center is the focal spot. From the positions
the rotation angle and the tilt angle ß are determined with high accuracy.
Using the crystallographical parameters of the material and of the reference reflection the
measured pattern is mapped into reciprocal space. In doing so, the scattering intensity must be
corrected. As proposed by Fraser et al., we only consider the radial component of the fiber
mapping. The azimuthal component is neglected. We understand this from physics, but not from
mathematics.
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